Creating the future with rare earths

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Our Business

About Our Divisions

Engineering Department

We accurately identify the needs of the times and provide cutting-edge materials.

Modern society has a strong demand for environmentally conscious products (energy-saving products such as electric vehicles and hybrid cars, and products that make use of recycling technologies). In Japan, there is also a rapid shift toward an aging society and welfare-oriented society, which is driving product development in areas such as compact commuter vehicles and nursing and care robots.

Santoku has consistently been a materials supplier specializing in cutting-edge materials, creating a wide variety of products throughout its history. The demand for materials required in advanced applications remains high, and we continue to develop products while accurately identifying the needs of the times, with the mission of providing higher-performance and higher-value-added materials.

Technology Development Timeline

Santoku holds approximately 100 patents in Japan and approximately 200 patents overseas.

1937 Began manufacturing ferroalloys such as ferromolybdenum and ferrovanadium.
1938 Began manufacturing ferrotungsten, ferrotitanium, and metallic chromium.
1943 Began manufacturing metallic calcium.
1946 Successfully developed molten salt electrolysis technology for rare earth chlorides, industrialized it, and began manufacturing lighter flints.
1949 Manufactured alumina powder for thermite using the atomization method.
1956 Established a large-scale mass production system for misch metal.
1959 Introduced a 3 kg high-frequency vacuum melting furnace.
1961 Introduced a 50 kg high-frequency vacuum melting furnace.
1972 Became the world's first to successfully produce misch metal using the molten salt oxide electrolysis method.
1979 Industrialized samarium production by thermal reduction distillation.
1981 Mass production of samarium cobalt magnet alloys.
1986 Began mass production of neodymium-iron-boron magnet alloys.
1989 Industrialized samarium production by thermal reduction distillation
(targeting samarium cobalt magnet alloys).
1990 Began manufacturing and selling rare earth nickel-based hydrogen storage alloys.
1992 Obtained a patent for the strip casting method.
1999 Began production of compound for bonded magnets.
2000 Began mass production of cathode active materials for lithium secondary batteries.
2004 Began production and sales of lithium foil.
2011 Received the "Rare Metal Utilization Industry Advancement Subsidy" for "Reducing the amount of rare earth oxides used in co-catalysts for automotive three-way catalysts for exhaust gas purification."
2012 Began joint research under the NEDO "Polymer Electrolyte Fuel Cell Practical Application Promotion Technology Development" project for "Development of anion-conducting inorganic layered oxide fuel cells."
2014 Conducted commissioned research on "Methods for extraction and recovery of rare earths" as part of JOGMEC's commissioned survey "Deep-sea resource basic survey project" / "Survey on development technology for beneficiation and smelting of rare earth sediments."
2017 Conducted commissioned research under the NEDO project "Research and Development of Recycling Technologies for Building Highly Efficient Resource Circulation Systems."
2023 Conducted commissioned research under the NEDO project "Development of Rare Earth Separation and Purification Technology from Parts and Materials."
 

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